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Results: 292

From May 2013 issue of
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Parts Picking Is Up

Published: May 15, 2013
Tech Cell: Punching

Automated offloading, once viewed basically as a production option, is gaining ground in job shop environments.

From May 2013 issue of
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From Productivity to Peripherals

Published: May 15, 2013
Tech Cell: Welding

Adding robotic welding technology can help manufacturers gain greater productivity, improve quality, and reduce costs in the welding operation, but the process requires planning.

From May 2013 issue of
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Robots Integrated With Mills: Good for Production and Job Shops

Published: May 14, 2013
Tech Cell: Automation

Many manufacturers that were a bit squeamish about adding robots to their milling operations are finding a new comfort level with the automation.

From May 2013 issue of
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B-axis Brainstorming Pays Dividends

Published: May 14, 2013
Tech Cell: Chipping

Combining milling and turning in a single machine enables complex parts to be created in a single setup.

From May 2013 issue of
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Making Threads Means Making a Choice

Published: May 14, 2013
Tech Cell: Tooling

Selecting a tool that is right for your application is the key to successful threading.

From May 2013 issue of
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Deconstructing the Budget

Published: May 14, 2013
Tech Cell: Management

As the federal budget came down, manufacturers from coast to coast held their breaths, hoping this was the year the government in Ottawa would make a difference.

From April 2013 issue of
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Fixturing for the Short Run

Published: April 22, 2013
Tech Cell: Software

Hard tooling for traditional fixtures often depends on costly milling and other non-sheet metal processes. So how can these costs be minimized? The simple answer is to marry the processes and machinery you already have to the appropriate CAD system.

From April 2013 issue of
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Lasers Go Large

Published: April 22, 2013
Tech Cell: Cutting

Large laser cutters can reduce the cost per part, increase parts per sheet, and create larger-scale parts without needing welding.

From April 2013 issue of
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Small Manufacturer Builds Large, Custom Equipment

Published: April 20, 2013
Tech Cell: Fabricating

Sparta Innovations designs and manufactures custom equipment for construction and demolition debris recycling, organic processing, and security containers.

From April 2013 issue of
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Avoid Galling Problems on Punches

Published: April 18, 2013
Tech Cell: Punching

Coatings can extend the life of punches by adding lubricity for less galling and reduced friction between the punch and the material.

From April 2013 issue of
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The Pitfalls of Postproduction Liability

Published: April 17, 2013
Tech Cell: Management

General liability insurance for product protects against accidents in shipping.

From March 2013 issue of
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Got Gases?

Published: March 22, 2013
Tech Cell: Cutting

Equipment manufacturers are automating gas selection and use so operators don’t need extensive training and experience to make the right choices, a basic knowledge of gas options and results helps keep the process productive.

From March 2013 issue of
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Where Have All the Welders Gone?

Published: March 18, 2013
Tech Cell: Welding

Canadian Industrial Machinery(CIM) talked with CWA Director Dan Tadic to discuss the state of the Canadian welding industry.

From March 2013 issue of
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Flexible Drilling

Published: March 16, 2013
Tech Cell: Tooling

Drill heads are attached to the drill body by either a “turn-and-click” system or screws. This makes it possible to change the drill head without removing the body from the machine.

From March 2013 issue of
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Familiar With Your EDM Fluid?

Published: March 15, 2013
Tech Cell: EDM

The EDM’s dielectric fluid is designed to be a semiconductor with specific voltage and amperage characteristics.

From March 2013 issue of
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Measurement Doesn’t Have to Be Squeaky Clean

Published: March 15, 2013
Tech Cell: Measurement

Economically viable shop-floor measuring equipment, tools, and software are available for precision part measurement. Small shops can meet the metrology needs involved with the production of precision components without the expense of creating a...

From March 2013 issue of
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The Odd Couple: Innovation & Bureaucracy

Published: March 15, 2013
Tech Cell: Management

It’s a mistake to think that innovation comes by simply relaxing company bureaucracy.

From February 2013 issue of
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What’s the Best Approach for Sawing Aluminum?

Published: February 18, 2013
Tech Cell: Cutting

Interest in incorporating more aluminum parts into final product designs is causing fabricating operations to reconsider how they approach sawing aluminum. Traditionally, the conversation centered around circular saw technology when it came to...

From February 2013 issue of
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Crushing Global Bedrock

Published: February 15, 2013
Tech Cell: Fabricating

McCloskey International equipment pulverizes, sorts, and stacks aggregate.

From February 2013 issue of
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Electric Press Brakes Can Double Bending Productivity, Increase Accuracy, and Save Dollars

Published: February 15, 2013
Tech Cell:

Advances in electric brake technology, featuring belt and pulley systems in place of hydraulics, have expanded machine capacities, boosted accuracy by eliminating crowning, and doubled cycle speed.

From February 2013 issue of
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Turning to Coatings

Published: February 14, 2013
Tech Cell: Tooling

The type of material being turned plays a key role in determining whether a coated or uncoated carbide insert is needed.

From February 2013 issue of
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Choosing the Right Fluid for Difficult-to-Cut Materials

Published: February 14, 2013
Tech Cell: Chipping

To maintain dimensional stability and prolong cutting tool life, coolant volume needs to be greater in these operations than that used to machine the more common steels.

From February 2013 issue of
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Capturing the Power of Mill/Turn

Published: February 14, 2013
Tech Cell: Chipping

Several factors determine if a part—or family of parts—is a good candidate for multitasking. They include part volume and complexity, material type, amount of material being removed, and desired cost per part.

From February 2013 issue of
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6 Easy Steps to Organizational Success

Published: February 14, 2013
Tech Cell: Management

With skill and wisdom, plant managers can use their personal actions to condition and internalize appropriate behaviors—and attitudes—in their staff.

From January 2013 issue of
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Hybrid Laser-arc Welding Takes on Heavy Transportation

Published: January 17, 2013
Tech Cell: Welding

Today lean thinking has led many to consider not just manufacturing costs, but also the costs that occur over the entire product life cycle. This is where hybrid laser-arc welding has really stepped up to the plate—literally. The technology can...

From January 2013 issue of
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Keeping Pace in Sheet Metal Manufacturing

Published: January 17, 2013
Tech Cell: Fabricating

To remain competitive, a shop must be willing to embrace both innovation and change together. To get the most out of that commitment, a shop needs to understand just how the introduction of any new technology will affect the entire process chain,...

From January 2013 issue of
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Robotics Design Builds Nontraditional Robots One Module at a Time

Published: January 17, 2013
Tech Cell: Automation

Montreal's Robotics design rethinks how robots are designed, used, and marketed.

From January 2013 issue of
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Tooling Changeover Can Be a Pressing Issue

Published: January 16, 2013
Tech Cell: Bending

Press brake manufacturers have responded to industry’s need to produce small batches of parts that require frequent tooling changes by designing options and systems to reduce setup time by managing, storing, and automatically changing upper and...

From January 2013 issue of
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Handling High-HRC Materials

Published: January 16, 2013
Tech Cell: Chipping

Technology advances in both machine tools and cutting tools are enabling manufacturers to turn a prehardened part faster and more efficiently.

From January 2013 issue of
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Plant IT: An excerpt

Published: January 16, 2013
Tech Cell: Management

Information technology (IT) is slowly penetrating manufacturing operations as older equipment is upgraded or replaced and as new facilities are added.

It’s All About the Aesthetics

Published: December 21, 2012
Tech Cell: Bending

V grooving enables designers to create sharp corners.

From December 2012 issue of
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Bend It Like Bernard

Published: December 20, 2012
Tech Cell: Bending

New press brake technology allows Metal Bernard to bend 30-ft.-long metal parts up to 1 in. thick.

From December 2012 issue of
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Incorporating Tool Management in CAM Programming

Published: December 19, 2012
Tech Cell: Tooling

Integrating tool management data and CAM programming software can reduce setup times.

From December 2012 issue of
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Leaning Toward Safety

Published: December 18, 2012
Tech Cell: Management

Shops of all sizes are finding that lean practices improve safety metrics, and these improvements contribute directly to an improved bottom line.

From December 2012 issue of
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Dressing Tips

Published: December 18, 2012
Tech Cell: Grinding

Diamond dressing tools use the hardness of the diamond to restore the grinding wheel’s face.

From December 2012 issue of
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Jancox Metal Products offers precision custom machining, checking gauges and product assembly

Published: December 18, 2012
Tech Cell: Management

Jancox Metal Products Inc., Mississauga, Ont., is a family-owned custom job shop that produces quality gauges and precision parts from one-offs to high volume production runs using CNC equipment as well as traditional milling machines.

From December 2012 issue of
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Practical Tips for Avoiding Contract Disputes: Part II

Published: December 18, 2012
Tech Cell: Management

It is critical when negotiating contractual terms to consider the consequences of your insurance policy's clauses.

From November 2012 issue of
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Packing a Wallop With the Punch

Published: November 13, 2012
Tech Cell: Punching

Eliminating secondary processes in a fabricating operation is a way to reduce labor costs, which is good news for both the metal fabricator and, potentially, the customer.

From November 2012 issue of
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Balancing the Variables for Optimal Dust Collection

Published: November 13, 2012
Tech Cell: Cutting

Designing and integrating an effective dust collection system for thermal cutting is not a one-size-fits-all exercise. Balancing all the factors will help a shop ensure it gets the most out of it.

From November 2012 issue of
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Welding Thick Aluminum is Challenging

Published: November 12, 2012
Tech Cell: Welding

Two industry experts share tips on how to get the upper hand when welding thick aluminum.

From November 2012 issue of
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Drilling Stainless Steel

Published: November 12, 2012
Tech Cell: Tooling

When the heat stays in the drill, the tool itself will begin to break down. In high-speed steel (HSS) drills, this heat will cause the tool to lose its hardness. In solid-carbide drills, microcracks can form on the cutting edges, which will...

From November 2012 issue of
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Tips for Tapping Titanium

Published: November 9, 2012
Tech Cell: Tooling

The unique physical and chemical properties of titanium make it difficult to tap.

From November 2012 issue of
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Incorporating Next-generation IT Technology

Published: November 9, 2012
Tech Cell: Software

Manufacturers need to utilize next-generation ERP software to maximize productivity and profits.

From November 2012 issue of
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Practical Tips for Avoiding Contract Disputes: Part I

Published: November 9, 2012
Tech Cell: Management

Understanding all contract terms will avoid costly mistakes.

From November 2012 issue of
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Shore up and Reshore Manufacturing Now

Published: November 8, 2012
Tech Cell: Management

The Take Back Manufacturing (TBM) initiative focuses on re-energizing the current state of manufacturing in Canada.

From October 2012 issue of
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10 Essential Tips for Choosing a Band Saw Blade

Published: October 15, 2012
Tech Cell: Cutting

It’s not difficult to choose the right blade for your application; all you need to do is carefully consider and understand tooth shape, blade width,and teeth per inch.

From October 2012 issue of
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Illuminating the Black Art of Plate Rolling

Published: October 15, 2012
Tech Cell: Roll Forming

Double-pinch, four-roll time savings begins with the reduction of material handling.

From October 2012 issue of
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FABTECH Expands Education Program for Las Vegas Show

Published: October 15, 2012
Tech Cell: Management

Fabricators looking for winning technologies.

From October 2012 issue of
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10 Tips to Improve Surface Finish

Published: October 15, 2012
Tech Cell: Tooling

A combination of proper tools and technique can keep jobs on time and on spec.

From October 2012 issue of
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Graphite EDM Electrodes Work

Published: October 15, 2012
Tech Cell: EDM

Applications involving materials that are difficult to machine or locations that a cutting tool can’t reach call for EDM cutting with graphite electrodes.

From October 2012 issue of
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Decoding Difficult-to-Cut Materials

Published: October 15, 2012
Tech Cell: Chipping

Materials used in the aerospace industry need a tailored approach to tooling selection.

From October 2012 issue of
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10 Tips on How to Measure Training ROI

Published: October 15, 2012
Tech Cell: Management

Following a few rules can prove the ROI that training provides.

From September 2012 issue of
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Is a Laser/ Punch Machine Right For You?

Published: September 25, 2012
Tech Cell: Fabricating

The metal fabricator that processes plenty of hole-intensive parts with several contours and forms may want to consider a laser/punch combination machine.

From September 2012 issue of
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A Primer on Waterjet Accessories

Published: September 25, 2012
Tech Cell: Fabricating

For fabricators and metalworkers considering their first purchase of a waterjet, return on investment will be heavily influenced by features, options, and accessories that provide a match to their unique needs.

From September 2012 issue of
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Preaching the Gospel of Manufacturing

Published: September 25, 2012
Tech Cell: Management

Manufacturers must develop strategies and programs to close the current skills gap and fill the pipeline with a qualified workforce drawn from today’s younger generation.

From September 2012 issue of
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Improved Turning of Medical Components

Published: September 24, 2012
Tech Cell: Tooling

Working with difficult-to-cut materials and short runs leaves little room for error.

From September 2012 issue of
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The Pros and Cons of Filters

Published: September 24, 2012
Tech Cell: Management

Manufacturers are under pressure to drive down costs and improve output, and getting the right filtration system for the process can make a significant impact on operating efficiency.

From September 2012 issue of
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Machining a Healthy 100 Percent

Published: September 24, 2012
Tech Cell: Chipping

Since opening in 2007 the company has grown from two to eight people, expanded to include five Swiss lathes, and increased sales by about 2,000 percent.

From September 2012 issue of
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Understanding Goods in Transit Insurance

Published: September 21, 2012
Tech Cell: Management

Understanding the terms and conditions of the insurance coverage ensures that the worst does not come to pass in a worst-case scenario.

From August 2012 issue of
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Choosing the Right Shielding for the Best Plasma Cut

Published: August 24, 2012
Tech Cell: Fabricating

The methods used to shield the plasma arc from the atmosphere have evolved. The concept of using tap water to generate the secondary gas has been around for more than three decades, but high-precision plasma cutting using the nitrogen-water...

From August 2012 issue of
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Troubleshooting Robotic Welding

Published: August 17, 2012
Tech Cell: Fabricating

When a problem occurs with a robotic welding system, it is critical to identify the problem as quickly and accurately as possible.

From August 2012 issue of
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West Manufacturing builds assemblies and products to protect the environment

Published: August 16, 2012
Tech Cell: Fabricating

Abstract: Industries served by West Manufacturing include oil and gas, steel buildings, forestry, waste containment, pulp and paper, and transportation.

From August 2012 issue of
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Tips for Punching Thin Material

Published: August 16, 2012
Tech Cell: Tooling

The ability to punch, form, and deburr in one process can eliminate the additional time and costs of secondary operations.

From August 2012 issue of
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Modern Measurement

Published: August 15, 2012
Tech Cell: Management

Proving out of parts, scrap reduction, and traceability are all reasons to more closely integrate measurement and production activities.

From August 2012 issue of
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Metalworking: Automotive Update

Published: August 15, 2012
Tech Cell: Management

More than just bragging rights are on the line for the province's assemblers, and recent good news should help momentum keep building.

From August 2012 issue of
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Employee Engagement

Published: August 15, 2012
Tech Cell: Management

Research shows that regardless of the economic circumstances, having an engaged workforce contributes to better business performance.

From July 2012 issue of
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Automated Deburring Basics

Published: July 17, 2012
Tech Cell: Fabricating

Integrating the right automated deburring system requires a comprehensive look at application requirements, including part sizes and profiles, material grades, thicknesses, and required finishes.

From July 2012 issue of
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Robotic Handling

Published: July 17, 2012
Tech Cell: Automation

Two- and three-finger grippers aid robotic manipulation.

From July 2012 issue of
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There’s an App for That

Published: July 16, 2012
Tech Cell: Software

Today's CNCs are more powerful than the equipment that sent up the first rockets into space, but they certainly are not the only computers being used on the shop floor. Smartphone apps—which commonly are used to keep people up-to-date on...

From July 2012 issue of
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Let’s get small

Published: July 16, 2012
Tech Cell: EDM

Micro EDM OEMs agree that vibration damping, elimination of deposits on parts, and thermal stability are needed to control micro part quality.

From July 2012 issue of
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Rolling, rolling, and rolling complex profiles

Published: July 16, 2012
Tech Cell: Roll Forming

Ontario-based roll former produces highly complex profiles.

From July 2012 issue of
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Bring the Problems to the Experts

Published: July 13, 2012
Tech Cell: Management

With the development of new mobile technologies, the opportunity for video collaboration has expanded.

5 Tips for a Less Stressful ERP Migration

Published: July 13, 2012
Tech Cell:

A migration from an older software package to a new enterprise resource planning software system is almost assured to test even the most forward-thinking manufacturing organization. Every part of the organization is touched in this move, and...

From July 2012 issue of
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Creating Capital in Time of Need

Published: July 13, 2012
Tech Cell: Management

Key-person insurance —often referred to as “key-man” insurance — involves the use of life insurance to create immediate working capital for a business to meet urgent cash needs and find a replacement in the event of the death of a...

From July 2012 issue of
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Brenco serves manufacturers, OEMs, artists with a sense of humor and fabricated parts

Published: July 12, 2012
Tech Cell: Fabricating

B.C. fabrication shop produces everything from sheet metal cabinets to pieces of art.

From June 2012 issue of
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A Crash Course in CNC

Published: June 8, 2012
Tech Cell: Controls/DROs

Whether the design will be produced using a waterjet or a turret press, designers and programmers know as much about the manufacturing process as possible.

From June 2012 issue of
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Why Beam Delivery Matters

Published: June 7, 2012
Tech Cell: Cutting

The most powerful laser in the world can't work without an effective, finely tuned beam delivery system. Its design hinges on the application, but a few basic elements lay the groundwork. Together they provide myriad options to find the most...

From June 2012 issue of
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Understanding Tool Management

Published: June 7, 2012
Tech Cell: Tooling

Companies that are serious about tool control should perform a tool audit.

From June 2012 issue of
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A second chance for robotics

Published: June 6, 2012
Tech Cell: Fabricating

Advances in technology are providing reasons for companies that had a disappointing initial experience with robotics to try again. Creating a team with members from the automation OEM, an experienced integrator, and the manufacturer’s own shop...

From June 2012 issue of
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Software Update: Medical Part Manufacturing

Published: June 6, 2012
Tech Cell: Software

Reducing programming time depends on the amount of automation in the software.

From May 2012 issue of
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The shear ease of cutoff parts

Published: May 16, 2012
Tech Cell:

Variables in ironworker shearing process determine part quality.

From May 2012 issue of
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5 Tips for Improving GTAW Efficiency

Published: May 16, 2012
Tech Cell: Welding

Achieving the best weld results takes training, practice, and know-how.

From May 2012 issue of
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Press Brake Tooling Strategies

Published: May 16, 2012
Tech Cell: Tooling

Staged bending combined with offline programming offers strategies for reducing downtime, improving part flow, and controlling costs.

From May 2012 issue of
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Multitasking Large Parts

Published: May 16, 2012
Tech Cell: Chipping

Part complexity, cycle time, material type, and part volume all need to be considered before moving to multitasking.

From May 2012 issue of
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Leadership With a Mission

Published: May 16, 2012
Tech Cell: Management

Looking to the mission statement can help define leadership goals.

From May 2012 issue of
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Pushing the Envelope

Published: May 15, 2012
Tech Cell: Chipping

Sault Ste. Marie manufacturer serves its customers in its shop and in the field.

From April 2012 issue of
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Need a part, make a part

Published: May 2, 2012
Tech Cell: Cutting

Making parts in remote areas takes abstract thinking.

Better Tube Bending

Published: May 1, 2012
Tech Cell: Punching

Proper planning and tools lead to greater punching efficiencies.

From April 2012 issue of
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Going Large

Published: April 30, 2012
Tech Cell: Tooling

Proper milling techniques are important no matter the size of the tool.

From April 2012 issue of
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Leaning on the Turret Punch Press

Published: April 30, 2012
Tech Cell: Punching

Proper planning and tools lead to greater punching efficiencies.

From April 2012 issue of
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DRO Programming

Published: April 30, 2012
Tech Cell: Controls/DROs

Programming on a DRO creates time savings in batch runs.

From March 2012 issue of
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Finding the True Cause of Poor-quality Stamped Parts

Published: March 30, 2012
Tech Cell: Stamping

To make an informed, data-based decision about a stamped part, you have to consider all the factors that make up the stamping system.

From March 2012 issue of
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A PM dichotomy: Turning equipment needs more, gets less

Published: March 23, 2012
Tech Cell: Chipping

Taking time to accomplish PM procedures contributes to profitability.

From March 2012 issue of
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Waterjet Bevel Cutting Made Easy

Published: March 22, 2012
Tech Cell: Cutting

New technology for cutting beveled edges enable the creation of complex shapes and weld-ready parts.

From March 2012 issue of
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Ballbar Testing 101

Published: March 20, 2012
Tech Cell: Measurement

Ballbar calibration can unveil a number of machine tool problems.

From March 2012 issue of
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Turning Tools

Published: March 14, 2012
Tech Cell: Tooling

By examining just a few key insert features, shops can tailor tooling to meet their needs.

From February 2012 issue of
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Press Brake Tending

Published: February 20, 2012
Tech Cell: Bending

Overcoming robotic bending challenges.

From February 2012 issue of
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Less Lubricant Results in Better Sawing?

Published: February 15, 2012
Tech Cell: Cutting

Understanding near-dry sawing.

From February 2012 issue of
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Spatial Profiling

Published: February 15, 2012
Tech Cell: Grinding

Robotic profiling and measurement system aid blade production.

From February 2012 issue of
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Deep-cavity Milling

Published: February 15, 2012
Tech Cell: Chipping

Milling deep cavities efficiently requires proper tooling and setup.

From February 2012 issue of
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Making the Abrasive Cutoff Saw Work for You

Published: February 14, 2012
Tech Cell: Cutting

Choosing the correct wheel and coolant only the first steps in cutoff process.

From January 2012 issue of
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5 Commonly Overlooked Laser Maintenance Areas

Published: January 24, 2012
Tech Cell: Cutting

Proper maintenance means peak performance.

From January 2012 issue of
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Welding Robot Programmability

Published: January 24, 2012
Tech Cell: Welding

Robot programming evolves, becomes simpler.

From January 2012 issue of
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The New Face of Robotic Welding

Published: January 24, 2012
Tech Cell: Welding

Robotic welding systems are more affordable and easier to program than ever before and are thus increasingly attractive to small and midsized shops

From January 2012 issue of
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Coolant Usage in Holemaking

Published: January 24, 2012
Tech Cell: Tooling

Proper cooling techniques are important in all holemaking operations.

From January 2012 issue of
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The 4/50 Rule

Published: January 24, 2012
Tech Cell: Management

Removing non-value-added tasks to boost efficiency.

From January 2012 issue of
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Maintaining Wire EDMs

Published: January 18, 2012
Tech Cell: EDM

How dirt, resin, and worn parts compromise cut quality and speed.

From December 2011 issue of
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Amphibious Ski Plane

Published: December 1, 2011
Tech Cell: Management

Newly designed aircraft a hit for recreational flyers.

From December 2011 issue of
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Cutting Through the Thin—and Now Thick—of It

Published: December 1, 2011
Tech Cell: Fabricating

Ontario fabricator keeps more production in house.

From November 2011 issue of
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Gas equipment for CO2 laser cutting: A primer

Published: November 21, 2011
Tech Cell: Cutting

Proper gas delivery is key for laser cutting.

From November 2011 issue of
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Advanced Abrasives

Published: November 21, 2011
Tech Cell: Grinding

Proper dressing is essential in any grinding operation.

From November 2011 issue of
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Plate milling 101

Published: November 18, 2011
Tech Cell: Chipping

Understanding the importance of tool selection, milling strategy, and setup.

From November 2011 issue of
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The Role of Government

Published: November 16, 2011
Tech Cell: Management

Governments encourage sector growth through innovation.

From November 2011 issue of
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One laser head, one plasma torch, one cutting table

Published: November 16, 2011
Tech Cell: Cutting

Integrating two thermal cutting processes onto one cutting table.

From October 2011 issue of
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Reducing Plasma Table Time

Published: October 28, 2011
Tech Cell: Cutting

: Cutting more metals and increasing production with plasma.

From October 2011 issue of
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High-feed Milling

Published: October 25, 2011
Tech Cell: Tooling

Insert size and shape play an important role in high-feed milling.

From October 2011 issue of
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Industry Update: The Solar Experience

Published: October 25, 2011
Tech Cell: Management


From October 2011 issue of
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Understanding Grinding Fluid

Published: October 25, 2011
Tech Cell: Grinding

Ensuring proper grinding fluid usage.

From October 2011 issue of
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Versatile Gauging

Published: October 25, 2011
Tech Cell: Measurement

Shop floor measurement with reprogrammable comparator.

From September 2011 issue of
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Seeing the (Green) Light

Published: September 1, 2011
Tech Cell: Management

Increasing green-light-on time with automation

From September 2011 issue of
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Treated Punching Tools

Published: September 1, 2011
Tech Cell: Punching

Specialty coatings can improve performance, decrease downtime

From September 2011 issue of
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Sharpen Your Punch Tooling Maintenance Program

Published: September 1, 2011
Tech Cell: Tooling

Obtaining longer-lasting punch tooling through proper maintenance techniques

From September 2011 issue of
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Creating Concept Parts

Published: September 1, 2011
Tech Cell: Management

Rapid prototyping accelerates the part-creation process

From September 2011 issue of
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Understanding Two-spindle Turning Technology

Published: September 1, 2011
Tech Cell: Chipping

Understanding the differences in two-spindle lathes

From August 2011 issue of
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Q&A: Weld Sensing

Published: August 17, 2011
Tech Cell: Welding

The Role of Weld Sensing

From August 2011 issue of
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Reducing Back Injuries

Published: August 17, 2011
Tech Cell: Management

While it's easy to take precautionary measures to prevent back injuries, it's much harder to treat and resolve back problems. Concentra, a health and wellness company with more than 300 urgent care and occupational medicine centers, identifies...

From August 2011 issue of
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Turning Nickelbased Alloys

Published: August 16, 2011
Tech Cell: Tooling

Reducing BUE and Notching in Superalloys

From August 2011 issue of
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Increasing Machine Tool Productivity With CNC Technology

Published: August 16, 2011
Tech Cell: Controls/DROs

CNC Technology Directly Affects the Bottom Line

From August 2011 issue of
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Workholding for Cylindrical Grinding

Published: August 16, 2011
Tech Cell: Grinding

Eliminating the headaches of grinding workholding.

From August 2011 issue of
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Engineering Licensure 101

Published: August 16, 2011
Tech Cell: Management

Understanding P.Eng Certification

From July 2011 issue of
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Robotic Waterjet Integration

Published: July 28, 2011
Tech Cell: Cutting

Multiaxis waterjet cutting opens new market for manufacturers

From July 2011 issue of
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Controlling Tool Inventories

Published: July 26, 2011
Tech Cell: Tooling

Eliminating errors caused by incorrect tool selection

From July 2011 issue of
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Auto Sector Update

Published: July 25, 2011
Tech Cell: Management

Assembly jobs don't necessarily translate into parts jobs

From July 2011 issue of
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Shrinking Volumes Focus Cost-Cutting on Press Brakes

Published: July 23, 2011
Tech Cell: Bending

Forming is focused on precision and setup time reduction

From July 2011 issue of
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10 Questions for Industry Minister Christian Paradis

Published: July 22, 2011
Tech Cell: Management

Industry Minister talks auto sector, aerospace, and R&D

From June 2011 issue of
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Economical, Efficient Cutting

Published: June 10, 2011
Tech Cell: Cutting

Shearing Q&A

From June 2011 issue of
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Press Brake Backgauging

Published: June 9, 2011
Tech Cell: Bending

Backgauging makes the press brake more flexible and reduces setup time.

From June 2011 issue of
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Band Sawing With Interrupted Cuts

Published: June 9, 2011
Tech Cell: Tooling

If not cared for, band saw blades can fail, especially in difficult cutting situations.

From June 2011 issue of
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The Importance of Proper Programming Techniques

Published: June 6, 2011
Tech Cell: Software

Choosing the correct CAM package means examining the machine tool and part being produced.

From June 2011 issue of
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Machining Technology

Published: June 6, 2011
Tech Cell: Chipping

Milling — Adjustable Gantry MAG has added a new dimension to its universal gantry mills with an adjustable-rail W axis.  The new U6 gantry mill series can be configured with a cross rail (Y axis) up to 29.5 ft., while the...

From June 2011 issue of
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Tracking Injuries

Published: June 6, 2011
Tech Cell: Management

Recording and analyzing injury data can help identify problem areas.

From May 2011 issue of
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Choosing GMAW Gun Consumables Wisely

Published: May 4, 2011
Tech Cell: Welding

Choosing liners, contact tips, and nozzles.

From May 2011 issue of
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Making Perfect Holes

Published: May 4, 2011
Tech Cell: Tooling

The importance of controlling runout.

From May 2011 issue of
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Moldmaking Q&A

Published: May 4, 2011
Tech Cell: Software

Programming complete toolpaths quickly is a must for moldmakers.

From May 2011 issue of
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EDM Hole Drilling

Published: May 4, 2011
Tech Cell: EDM

Holemaking using erosion.

From April 2011 issue of
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Sawing: Selecting a Material Handling System

Published: April 11, 2011
Tech Cell: Cutting

Choosing a material handling system for your saw.

From April 2011 issue of
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Restaurant Makeover

Published: April 11, 2011
Tech Cell: Cutting

B.C. fabricator uses waterjet for architectural and structural components.

From April 2011 issue of
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Through Thick and Thin

Published: April 11, 2011
Tech Cell: Cutting

Combating stream lag and taper in waterjet cutting.

From April 2011 issue of
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Maintaining Your Cold Saw

Published: April 11, 2011
Tech Cell: Cutting

Proper cold saw maintenance techniques.

From April 2011 issue of
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Hard Turning

Published: April 8, 2011
Tech Cell: Tooling

Tooling options for hard-part machining.

From April 2011 issue of
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Manually Measuring Geometries

Published: April 8, 2011
Tech Cell: Controls/DROs

DROs for measuring 2-D and 3-D parts.

From April 2011 issue of
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Multitasking, Business-style

Published: April 8, 2011
Tech Cell: Management

Ensuring accounts payable success.

From April 2011 issue of
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Manufacturing Defense

Published: April 8, 2011
Tech Cell: Management

Introducing "digital thread" manufacturing to aerospace production.

From April 2011 issue of
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25 Years of Technology

Published: April 7, 2011
Tech Cell: Tooling

Top 10 technologies of the past 25 years.

From March 2011 issue of
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The Decision to Automate

Published: March 15, 2011
Tech Cell: Cutting

Choosing the correct type of automation is critical.

From March 2011 issue of
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Give It Some Gas

Published: March 14, 2011
Tech Cell: Cutting

Cutting with oxygen, nitrogen, and shop air.

From March 2011 issue of
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Decreasing Drilling Time

Published: March 10, 2011
Tech Cell: Tooling

Increasing the tool penetration rate can have a dramatic impact on drilling time.

From March 2011 issue of
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The Expanded Reach of Automation

Published: March 10, 2011
Tech Cell: Chipping

Automation can help companies be more productive while remaining flexible.

From March 2011 issue of
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Turnaround

Published: March 1, 2011
Tech Cell: Grinding

Having large equipment gives the shops a competitive advantage.

From February 2011 issue of
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Press Brakes Go Green—and Save Green

Published: February 1, 2011
Tech Cell: Bending

Hybrid and electric press brakes are here to stay.

From February 2011 issue of
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Robotic Welding Renaissance

Published: February 1, 2011
Tech Cell: Welding

Welding automation can be used even in high-mix, low volumes

From February 2011 issue of
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Shop Measurement

Published: February 1, 2011
Tech Cell: Measurement

New measuring technologies for the shop.

From February 2011 issue of
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Better Bending

Published: February 1, 2011
Tech Cell: Bending

Examining best practices in press brake bending

From February 2011 issue of
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Grinding Trends

Published: February 1, 2011
Tech Cell: Grinding

New control technology enables closed-loop grinding.

From February 2011 issue of
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Toolpath Generation

Published: February 1, 2011
Tech Cell: Tooling

Milling paths can affect tooling costs, power consumption, waste.

From January 2011 issue of
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Understanding Wireless Handwheels

Published: January 1, 2011
Tech Cell: Controls/DROs

With wireless technology there is no risk of getting a handwheels cable tangled in the machine or workpiece.

From January 2011 issue of
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Punching Innovations

Published: January 1, 2011
Tech Cell: Punching

Sheet metal fabricators need to look for cost savings in every aspect of business including scrap reduction and energy savings.

From January 2011 issue of
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Coatings Explained

Published: January 1, 2011
Tech Cell: Tooling

Coated tooling can help shops save money in day-to-day operations.

From January 2011 issue of
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Canadian Aerospace Outlook

Published: January 1, 2011
Tech Cell: Management

Production and profits are expected to rise in Canada's aerospace sector.

From January 2011 issue of
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Using High-pressure Coolant

Published: January 1, 2011
Tech Cell: Tooling

Proper application of high-pressure coolant has a positive effect on chip breaking and heat.

From December 2010 issue of
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8 Technologies for Improving Boring Mill Productivity

Published: December 1, 2010
Tech Cell: Chipping

Boring, milling, drilling, threading, and even prismatic-part creation are all possible if the boring mill is equipped with the proper accessories.

From December 2010 issue of
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Hands-off Production: Understanding Rotary Transfer

Published: December 1, 2010
Tech Cell: Chipping

Canadian Industrial Machinery recently asked Hydromat General Manager Kevin Meehan about the benefits of producing parts in a rotary transfer, turnkey environment.

From December 2010 issue of
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Selecting a Band Saw Blade

Published: December 1, 2010
Tech Cell: Cutting

The three main choices for blade type in metal cutting applications are carbon steel, bimetal, and, more recently, carbide-tipped.

From December 2010 issue of
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A Look at Bombardier Aerospace

Published: December 1, 2010
Tech Cell: Management

Using grid tombstones and plates, along with modular components, allow fast, accurate alignment on the precision grid system.

From December 2010 issue of
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Robotic Sheet Metal Bending

Published: December 1, 2010
Tech Cell: Bending

While every robot installation is different, it is no longer limited to applications in large lot sizes.

From November 2010 issue of
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The Future of Shearing

Published: November 1, 2010
Tech Cell: Cutting

A shear still can cut simple square or rectangular parts faster than a laser or plasma cutter. CIM: How has shearing technology changed recently? McLean: If any area has changed in shearing, it is in the area of controls. Most...

From November 2010 issue of
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Solar Power Generation

Published: November 1, 2010
Tech Cell: Management

Solar power expert Joshua Pearce, Queen's University, explains the future of solar in Canada.

From November 2010 issue of
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Machining Efficiently

Published: November 1, 2010
Tech Cell: Software

Parallel processing and background processing can reduce programming time, especially for large, complex parts.

From November 2010 issue of
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The Era of Automation

Published: November 1, 2010
Tech Cell: Chipping

The 1990s was the decade of high-speed machining, the 2000s were about multitasking...this decade will be about automation.

From November 2010 issue of
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Finish Turning

Published: November 1, 2010
Tech Cell: Cutting

A part’s configuration, coolant flow, cutting tool material, and cutting tool shape all play a role in surface finish.

From November 2010 issue of
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Cermet Tooling Explained

Published: November 1, 2010
Tech Cell: Tooling

Cermet tooling, as the name implies, is a cross between ceramic and metal tools. Made of ceramic particles bonded together with a nickel binder, these tools are capable of running at higher speed than carbide tools, and are much...

From October 2010 issue of
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Overnight Success

Published: October 1, 2010
Tech Cell: Chipping

Company can run more than 200 different parts, with cycle times as short as 8 minutes, during an unmanned night shift.

From October 2010 issue of
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Drilling Nonflat Surfaces

Published: October 1, 2010
Tech Cell: Tooling

When drilling nonflat surfaces, proper drilling techniques, chip evacuation, and coolant usage all affect the success or failure of the job.

From October 2010 issue of
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Laser Scanning

Published: October 1, 2010
Tech Cell: Measurement

Noncontact scanning can eliminate the bottlenecks that is are usually associated with the measurement process.

From October 2010 issue of
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Reinvigorating your ironworker

Published: October 1, 2010
Tech Cell: Punching

Metal fabricators need to meet the challenges that new customers present, but they may not be in the position to invest in new equipment. With a small investment in accessories, however, that ironworker in the corner of the shop may be the answer...

From October 2010 issue of
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Moldmaking Today

Published: October 1, 2010
Tech Cell: Chipping

"Suggestions to be flexible, and to possess the most advanced equipment, do not fall on deaf ears... In many cases, they simply lack the necessary funds to move in this direction." —Angelo Carnevale Vice President Canadian...

From October 2010 issue of
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Punching Titanium

Published: October 1, 2010
Tech Cell: Punching

Processing titanium is still in the early stages of development, and fabricators are always finding new applications for this product.

From September 2010 issue of
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In-process Cutting Tool Control

Published: September 1, 2010
Tech Cell: Measurement

As the tool and mold industry automates the machining process to optimize machine effectiveness, in-process tool control is becoming more important.

From September 2010 issue of
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High-pressure Manufacturing

Published: September 1, 2010
Tech Cell: Cutting

A four-roll Davi plate rolling machine capable of rolling a 2-in. sheet to diameters up to 60 in. is one of the shop’s workhorses, as is a multiaxis plasma cutter is used to process large-diameter tubes.

From September 2010 issue of
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Laser Cutting in 3-D

Published: September 1, 2010
Tech Cell: Cutting

Laser trimming of parts, as well as the laser cutting of stamped and hydroformed sheet metal parts, are poularizing because of the speed and repeatability of the systems.

From September 2010 issue of
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Automotive Work

Published: September 1, 2010
Tech Cell: Chipping

The unique challenges of machining compacted graphite iron (CGI) include machining at half the normal cutting speed and feed rate.

From September 2010 issue of
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Turning Q&A

Published: September 1, 2010
Tech Cell: Chipping

Eccentric turning occurs when the workpiece and spindle axis do not share the same center axis. This process poses a set of unique challenges, so Canadian Industrial Machinery asked Marc Jagoda, Mazak’s assistant national applications manager,...

From August 2010 issue of
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A Look at Milling

Published: August 1, 2010
Tech Cell: Tooling

New milling tools and techniques can aid a shop's bottom line.

From August 2010 issue of
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CAD/CAM Software

Published: August 1, 2010
Tech Cell: Software

New software packages can increase productivity.

From August 2010 issue of
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Manufacturing Meets Social Media

Published: August 1, 2010
Tech Cell: Chipping

An inside look at how one Canadian manufacturer is harnessing the power of social media.

From August 2010 issue of
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Combination Work

Published: August 1, 2010
Tech Cell: Punching

Reducing the number of secondary operations is one key to successful manufacturing. Another is completing a part with minimal or even no handling, which dramatically reduces the cost to produce the part. In combination-style...

From August 2010 issue of
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Optimizing the Robotic Welding Process

Published: August 1, 2010
Tech Cell: Welding

Robotic welding systems have become increasingly popular in industries that require speed and repeatability to maintain a high volume of productivity. In addition to delivering fast, accurate air movements that help reduce cycle...

From August 2010 issue of
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Grinding: A Dynamic Machining Process

Published: August 1, 2010
Tech Cell: Grinding

Machine uptime and utilization in a grinding process influences final cost-per-part.

From August 2010 issue of
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Education Anywhere, Anytime

Published: August 1, 2010
Tech Cell: Software

Online Webinars can ease travel costs while educating staff.

From July 2010 issue of
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Dumur Industries

Published: July 1, 2010
Tech Cell: Fabricating

Unique seven-axis plasma cutter lets this custom manufacturer bevel-cut thick plate.

From July 2010 issue of
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Community Machining

Published: July 1, 2010
Tech Cell: Tooling

Ontario job shop expands into new industries.

From July 2010 issue of
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Branson Machine & Tool

Published: July 1, 2010
Tech Cell: Measurement

CIM explains how one Ontario job shop is using on-machine probing technology to reduce setup times and rework.

From July 2010 issue of
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Canadian Automotive Content

Published: July 1, 2010
Tech Cell: Management

Automotive industry analyst Dennis DesRosiers talks about the role Canada plays in the North American auto sector.

From July 2010 issue of
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Precision Hydrojet

Published: July 1, 2010
Tech Cell: Cutting

Three-head waterjet reduces setup costs as well as cost-per-part.

From July 2010 issue of
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Optima Manufacturing

Published: July 1, 2010
Tech Cell: Software

Calgary-based manufacturer uses novel toolpath software to serve the needs of its oilpatch customers.

From June 2010 issue of
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The Advancement of CNC

Published: June 29, 2010
Tech Cell: Controls/DROs

As five-axis machining becomes more popular, the demand for advanced control functions related to five-axis movement has increased. New CNCs must not only keep up with advances in machine tool technology, but also the needs of...

From June 2010 issue of
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International Report: Finding the sweet spot in laser cutting automation

Published: June 1, 2010
Tech Cell: Fabricating

Walking a block north of the Leie River flanked by the medieval Broel towers—two of the few original structures left standing in Kortrijk after World War II—I noticed the trees. The Belgians pruned them several years ago, leaving...

From June 2010 issue of
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Industry Update: The Health of Canadian Medical Manufacturing

Published: June 1, 2010
Tech Cell: Management

Parts are made for the medical industry are generally small and therefore require small tooling, such as Iscar's Minicut (shown here). As the Canadian population ages, the demand for joint replacements, dental implants, prosthetics, and...

From June 2010 issue of
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Tube Design Evolution

Published: June 1, 2010
Tech Cell: Tube and Pipe

An evolution in the design and fabrication of products and assemblies is under way as the use of tube stock in manufacturing becomes more commonplace. Progressive-thinking companies are incorporating laser tube cutting and...

From May 2010 issue of
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Pressing Needs

Published: May 1, 2010
Tech Cell: Bending

Touchscreen computer control simplifies file management while at the same time providing detailed setup information for each saved program.

From May 2010 issue of
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Band Saw or Circular Cold Saw?

Published: May 1, 2010
Tech Cell: Cutting

Editor’s Note: This article originally appeared in the November 2009 edition of The FABRICATOR, CIM’s sister publication. It's a common question. Band saw or circular cold saw: Which best fits my operation? Make the wrong choice in...

From May 2010 issue of
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Bending Efficiency Explained

Published: May 1, 2010
Tech Cell: Bending

Canadian Industrial Machinery asked John Kemp, bending product manager, Bystronic Inc., to explain how manufacturers can improve the efficiency of their bending operations. Here is what he had to say. CIM: How can efficiency gains be...

From May 2010 issue of
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An Overview of Precision-ground Tooling

Published: May 1, 2010
Tech Cell: Tooling

An examination of the role precision-ground press brake tooling can play in a fabricator’s bending operation.

From May 2010 issue of
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Note to the Government: Manufacturing Matters

Published: May 1, 2010
Tech Cell: Management

Poll: The country’s manufacturers believe they can compete on quality and value, but not on price.

From May 2010 issue of
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Multitasking Programming Tips

Published: May 1, 2010
Tech Cell: Chipping

More time must be spent at the beginning of the process when programming multitasking machines in order to eliminate programming errors and underutilization.

From April 2010 issue of
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The Art of Milling

Published: April 1, 2010
Tech Cell: Chipping

New tooling when combined with proper techniques can dramatically improve milling operations. Removing material quickly is the key to most milling operations. And most of the material removed is done so during the roughing process,...

From April 2010 issue of
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Waterjet: Cut Quality and Cutting Speed Explained

Published: April 1, 2010
Tech Cell: Cutting

Canadian Industrial Machinery asked James Daugherty, product manager, Flow International Corp., and Steve Szczesniak, national waterjet product manager, Mitsubishi, to discuss the relationship between cut quality and speed in waterjet cutting...

From April 2010 issue of
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Measuring Aerospace Parts

Published: April 1, 2010
Tech Cell: Measurement

A proper probing strategy is necessary when measuring prismatic parts. Canada’s aerospace industry has a long history of success in the world marketplace. Not only does the country have a base in aviation and spacecraft component...

From April 2010 issue of
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Holemaking Using High-feed Milling

Published: April 1, 2010
Tech Cell: Chipping

Dry cutting with an air blast through the spindle allows chips to be easily evacuated when using a high-feed cutter, such as the Tungaloy TXP (shown here) Many shops today have discovered the benefits of high-feed milling, which uses...

From April 2010 issue of
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Changes Coming in New Edition of CSA Z142-10 Press Standard

Published: April 1, 2010
Tech Cell: Bending

Laser-actuated active optoelectronic protective devices (AOPDs), which have been used throughout Europe for many years, now have their own section in the updated code. Later this month the Canadian Standards Association (CSA) will release...

From April 2010 issue of
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Drilling Plate

Published: April 1, 2010
Tech Cell: Chipping

Thousands of holes are drilled each day at Innovative Steam Technologies. Drilling 2,000 or more holes in inch-thick plate may seem daunting, but at Innovative Steam Technologies (IST), Cambridge, Ont., it’s the daily routine....

From March 2010 issue of
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Part Marking

Published: March 1, 2010
Tech Cell: Management

For the medical, aerospace, and automotive industries, the traceability of parts is not just an option but a firm requirement. For example, the aerospace sector uses a data matrix code to manage the life cycle of spare parts. A...

From March 2010 issue of
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Preparing to Weld

Published: March 1, 2010
Tech Cell: Welding

The math is simple: The less time you take setting up a job, the more time can be spent welding. This equates to more inches of weld being laid per day, less wasted time and material, and a happier boss. As welding processes continue to...

From March 2010 issue of
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Small-hole EDM

Published: March 1, 2010
Tech Cell: EDM

The electrical discharge machine (EDM) process lends itself to small-hole creation for several reasons. By precisely controlling the spark gap, the area between the electrode and the workpiece, and by reducing the amount of energy sent...

From March 2010 issue of
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5 Questions With...

Published: March 1, 2010
Tech Cell: Chipping

Today’s multitasking equipment allows many operations to be carried out at any one time, which can potentially increase productivity, reduce WIP, and reduce the cost of the final part. However, as the machine’s axis movements and...

From March 2010 issue of
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Shrink-fit Toolholding for the Medical Industry

Published: March 1, 2010
Tech Cell: Tooling

Haimer USA's Power series, which includes shrink chucks and collet chucks, is suitable for medical equipment machining. Tolerance requirements in the medical industry typically are much more precise than in general machining. This means...

From March 2010 issue of
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Going Retro

Published: March 1, 2010
Tech Cell: Measurement

Coordinate measuring machines (CMMs) measure a part’s critical features and reports on size, position, and form. And because most CMM structures are not subject to high levels of wear, these systems can remain in service for...

From March 2010 issue of
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Tips for Improving Small-hole EDM Precision

Published: March 1, 2010
Tech Cell: EDM

Bullet-nosing, a condition describing the tapering that occurs to an electrode, is a common and widespread problem that comes with most EDM drilling operations. To combat this effect, you should consider several factors when...

From February 2010 issue of
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Thinking About Buying a Laser?

Published: February 1, 2010
Tech Cell: Cutting

Adding laser cutting capability can change the culture of a shop overnight and can be a monumental decision in any shop’s life. As with any major investment, whether it’s for capital equipment or something else, due diligence is...

From February 2010 issue of
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Moving Beyond Tribal Knowledge

Published: February 1, 2010
Tech Cell: Chipping

Tribal knowledge is any unwritten information not commonly known by others within a company. This term is used most when referencing information others might need to know in order to produce quality products or services. By nature,...

From February 2010 issue of
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Digital Readouts

Published: February 1, 2010
Tech Cell: Controls/DROs

Operator error is, for all practical purposes, eliminated with a digital readout (DRO), according to the experts. Calculations are performed automatically by the system, and the required positions automatically prompted on the screen....

From February 2010 issue of
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J/E Bearing and Machine

Published: February 1, 2010
Tech Cell: Chipping

There is nothing like the atmosphere and buzz at a family-run shop when a new piece of equipment arrives. The setting this time is J/E Bearing and Machine, Tillsonburg, Ont., a business in the heart of Ontario’s manufacturing...

From February 2010 issue of
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Industry Update: Power Generation

Published: February 1, 2010
Tech Cell: Management

Solar power is one of the least understood means of generating electricity, and for good reason. Solar power collection is relatively easy, but storage is difficult. Also, at night the entire system is reduced to a collection of parts,...

From February 2010 issue of
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Let There Be Light (Curtains)

Published: February 1, 2010
Tech Cell: Bending

Operating a press brake is not like working on other equipment. Sheet metal operations with a unique danger to the fabricator are the norm in everyday press brake work. Bending, hemming, and even operations such as punching and...

From January 2010 issue of
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Getting the Most From Your Punching Process

Published: January 1, 2010
Tech Cell: Tooling

There is more to the punching process than simply the machine, the material, and the tool. According to the experts, as products become more complex and lean practices become the norm, an examination of your part from the design...

From January 2010 issue of
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Automotive Update

Published: January 1, 2010
Tech Cell: Management

In 2009, more than 30 North American automotive companies declared bankruptcy, and these losses have meant a rise in unemployment. In the assembly sector, employment levels have fallen to their lowest point since the mid-1960s. More...

From January 2010 issue of
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Honing Efficiency for New Business

Published: January 1, 2010
Tech Cell: Chipping

In the business of honing creating rounder and straighter bores and the best surface finishes possible are the keys to survival.

From January 2010 issue of
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HMC or HBM?

Published: January 1, 2010
Tech Cell: Chipping

This MAG 500-mm HMC, part of an MQL machining system, produces part of a family of valve bodies and transmission cases. Traditionally, work done on a large horizontal machining center (HMC) could not be confused with work done on a...

From January 2010 issue of
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You Can Plasma-Cut It, But Can You Weld It?

Published: January 1, 2010
Tech Cell: Welding

Time spent on extensive weld prep easily can eliminate any gains made from faster plasma cutting. Put another way, it doesn’t matter how fast a plasma cuts if the resulting cut face can’t be welded efficiently.

From January 2010 issue of
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Before You Buy

Published: January 1, 2010
Tech Cell: Punching

Making an intelligent, economically sound punch press purchasing decision requires careful consideration of many factors, including material size and thickness, material handling capabilities, part complexity and volume, and turret capacity. Take...

From December 2009 issue of
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Combination Machines

Published: December 1, 2009
Tech Cell: Punching

Because the loading, punching, and shearing of parts is automated, there is a reduction in scrap and manual labor. Since its founding in 1987, Fantech Ltd., Bouctouche, N.B., has manufactured ventilation products to improve air quality for...

From December 2009 issue of
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Tooling Organization Means Punching Optimization

Published: December 1, 2009
Tech Cell: Tooling

Turret punch press uptime will increase if you know your process capability, manufacture products within that capability, and optimize the layout of your tooling. It also will increase if you optimize programming, design, and tooling. It also is...

From December 2009 issue of
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Waterjets

Published: December 1, 2009
Tech Cell: Cutting

A 60-degree multiaxis head allows operators to create highly complex, extremely accurate parts that could never before be made on a waterjet. Like any technology, manufacturing equipment is constantly evolving. In the world of...

From December 2009 issue of
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Industry Update: Aerospace

Published: December 1, 2009
Tech Cell: Management

(left to right) Jack Dougherty, vice president of Boeing’s H-47 programs, Minister of National Defence Peter MacKay, Minister of Industry Tony Clement, DaveGossen of I.M.P. Group; and Chief of the Air Staff Lieutenant-General Angus Watt...

From December 2009 issue of
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Selecting the Proper Metalworking Fluid

Published: December 1, 2009
Tech Cell: Chipping

Q: Why is coolant used in metal cutting? A: The basic functions a metalworking fluid performs are cooling the part and tooling to increase tool life; reducing friction; protecting the machine tool and part from corrosion; providing...

From December 2009 issue of
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Automating Centerless Grinding

Published: December 1, 2009
Tech Cell: Grinding

In machining operations, once the viability of NC was proven, the logical next step was combining multiple processes in a single machine. With more and better capabilities and automatic tool changing, the milling machine became a...

From November 2009 issue of
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Welders Wanted

Published: November 1, 2009
Tech Cell: Welding

The welding industry in Canada is at a crossroads. Manitoba, Saskatchewan, and Alberta all are showing large shortages in the number of qualified welders. The rest of the country also is following this trend. As technology and...

From November 2009 issue of
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NuTech Engineering

Published: November 1, 2009
Tech Cell: Welding

Given the continuing exodus of work to countries with low labor costs, Canadian Manufacturing 101 teaches us that using automation to increase throughput will help keep the final cost of a part low. Also fewer manual handlings can help...

From November 2009 issue of
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EDM

Published: November 1, 2009
Tech Cell: EDM

Second only to labor costs and machine payback schedules, wire consumption is the most expensive facet of running a wire EDM machine. Controlling the cost of this consumable item, while dependent on the application, is the best way...

From November 2009 issue of
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Grinding with CBN

Published: November 1, 2009
Tech Cell: Grinding

Cubic boron nitride (CBN) is a man-made crystal that is second only to diamond in its hardness. The substance also makes an effective grinding abrasive for superalloys. This is because, in addition to its hardness, CBN is an...

From November 2009 issue of
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IJM CNC Machining

Published: November 1, 2009
Tech Cell: Chipping

Ivan Markovic added the machining capacity of a large-bed vertical machining center to keep his company fl exible in its ability to produce parts. Ivan Markovic has seen a lot in his 30 years in manufacturing. Constantly shifting...

From November 2009 issue of
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Medal Stamping

Published: November 1, 2009
Tech Cell: Stamping

As unique as the world’s top athletes and their performances, every medal won at the Vancouver 2010 Olympic and Paralympic Winter Games will be a one-of-a-kind work of art. The medals, which were revealed last month, each feature...

From November 2009 issue of
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New Punching Technology

Published: November 1, 2009
Tech Cell: Punching

New technology in punching is coming in many forms these days as new tooling, robots, and software are created specifically for this application. Unlike the automotive industry, sheet metal parts are not always the same. Robot...

From November 2009 issue of
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For What It’s Worth

Published: November 1, 2009
Tech Cell: Management

Private Equity Groups (PEGs) have not been hard-hit by the credit crunch or the recent stock market decline. They have capital to invest and are looking for business acquisitions or investments. One of the major market shifts for...

From November 2009 issue of
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Milling Q&A

Published: November 1, 2009
Tech Cell: Chipping

Q: How has milling technology changed recently? A: The inception and dissemination of advanced CAD/CAM packages are giving engineers and designers tools to help them create incredible components. This results in parts with a level...

From October 2009 issue of
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Understanding Sawing

Published: October 1, 2009
Tech Cell: Cutting

Selecting the proper band saw blade is much like any other manufacturing decision. You start with an understanding of the work that needs to be done, and then simply select the correct tool for the job. Today however, there are many...

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Swiss Turning Machines

Published: October 1, 2009
Tech Cell: Chipping

The first market for Swiss-type machines was the watch industry. Over the years, however, many other markets have found a need for work done on this type of equipment. Today the defense, electronic, appliance, and automotive sectors...

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Shades of Green

Published: October 1, 2009
Tech Cell: Management

Canada’s power generation sector is a complicated mix of manufacturing, politics, and economics, and there are champions and naysayers for each type of energy-creating technology. Hydroelectric power generation is so ingrained in...

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The Future of CAD

Published: October 1, 2009
Tech Cell: Software

CAD systems have become easier to use over the years as user interfaces have changed to be more consistent with software programs that people are already familiar with. The types of output CAD can produce have changed as well. This...

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Swiss Turning Evolution

Published: October 1, 2009
Tech Cell: Chipping

Modern Swiss-style machines have come a long way from their introduction in the early 1900s. Their design evolved from the requirements of the Swiss watch and related screw machine industries. This industry required screw machines...

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Press Brake Advancements

Published: October 1, 2009
Tech Cell: Bending

For many companies the bending process starts with the design of a part in 2-D or 3-D. The part is then cut by a laser, punch, or other means, and finally the part is bent. What can occur, however, is that the final part is not the...

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Milling Titanium

Published: October 1, 2009
Tech Cell: Tooling

The aerospace marketplace of today is very demanding as manufacturers continue to look for ways to produce more fuel-efficient aircraft. Strength-to-weight ratios are more important than ever in the race to create the next big...

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In Pursuit of Press Brake Safety

Published: October 1, 2009
Tech Cell: Bending

The Command Stamp press control (pictured here on a press brake) is a system for press brake manufacturers to upgrade their equipment to meet safety standards before shipping. And, in cases where end users still receive noncompliant equipment,...

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Pardon the Interruption

Published: September 1, 2009
Tech Cell: Tooling

Part design, raw material, and the machine tool being used are all variables in the tooling selection process. And, as the machining process becomes more difficult because of the part features or the material being cut, novel tooling may...

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The Fundamentals of Plasma Welding

Published: September 1, 2009
Tech Cell: Welding

Plasma arc welding is suitable for robotic applications. For those who choose a vocation in plasma welding, learning and practicing the fundamentals of the trade never stop. A dangerous profession, welding requires strict adherence to...

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Building a Profile

Published: September 1, 2009
Tech Cell: Cutting

Perry Tepel and his partner Rick Rempel had been working in the custom fabrication market for many years when opportunity knocked, or more accurately, phoned. With nearly 30 years’ experience in machine fabrication, Tepel had just...

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Custom Manufacturing

Published: September 1, 2009
Tech Cell: Tube and Pipe

Entire wall structures are built at TRI-V Custom Manufacturing using tabular components. While it’s often the large, multinational corporations that grab the headlines, smaller, family-run businesses are the backbone of Canadian...

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Interrupted Turning

Published: September 1, 2009
Tech Cell: Tooling

Turning is a game of fundamentals more so than other machining operations such as milling, drilling, or grooving. There is really nothing fancy about turning. It is about selecting the optimal insert for the application and applying...

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Today’s Turnkeys

Published: September 1, 2009
Tech Cell: Chipping

A turnkey system’s variables have traditionally been the machining equipment, tooling, fixturing, and load/unload accessories. Today, application engineering, programming, and process guarantees are of equal importance. As lean...

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Teach Your Children Well

Published: September 1, 2009
Tech Cell: Management


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Precision Boring

Published: September 1, 2009
Tech Cell: Chipping

In many boring applications it is up to the operator to make fine adjustments to the boring bar in order to create the correct bore. Now with technology advances, in-process gauging and real-time diameter feedback can automatically...

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Canadian Manufacturing Technology Show

Published: September 1, 2009
Tech Cell: Management

As more than 500 manufacturers and distributors prepare to convene at Toronto’s Direct Energy Centre Oct.  19 to 22, the message that manufacturing still matters is the prevailing theme. The upcoming event will unveil the latest...

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Auto Parts Manufacturing Forecast

Published: August 1, 2009
Tech Cell: Management

Among other major changes occurring in the automotive sector this year, Canadian auto parts-makers will cut the work force by one-third as part of a 34 percent reduction in industry costs, according to The Conference Board’s “Canadian...

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Rethinking the Diesel Engine

Published: August 1, 2009
Tech Cell: Management

The environmental demands on truck manufacturers are becoming steadily tougher, and this autumn European emission standards will become tougher still. Pressure for the development of environmentally optimized technology is...

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Press Brake Q&A

Published: August 1, 2009
Tech Cell: Bending

As fabrication technology evolves, keeping on top of the latest advancements often becomes increasingly difficult. This month Canadian Industrial Machinery asked Nigel King, product manager – metal forming for manufacturing equipment...

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Drilling With High Pressure

Published: August 1, 2009
Tech Cell: Chipping

Much of the underlying science of drilling is still not understood by metal cutting professionals. Many people with decades of experience drilling holes are even shocked when they see what a high-pressure, fully optimized drilling...

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Distorting – The Facts

Published: August 1, 2009
Tech Cell: Tooling

The fact that workholding distorts workpieces is a common challenge facing manufacturers. The forces applied while holding the part invariably alter its shape, and when it’s released from the holding device, it typically springs back to its...

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Western Canada and the Recession

Published: August 1, 2009
Tech Cell: Management

A great deal has been discussed over the past few years about the westward shift of the Canadian economy, a shift that reflects the dynamic growth that has taken place within the four western provinces while the manufacturing economy...

From July 2009 issue of
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Automating the Sheet Metal Process

Published: July 1, 2009
Tech Cell: Bending

The new BendMaster robotic bending system from TRUMPF allows Amazing Custom Fabricators to make complex, repeatable bends without operator intervention. With an eye on continual improvement and a desire to reduce non-value-added time,...

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Turning Around Money-losing Jobs

Published: July 1, 2009
Tech Cell: Tooling

Mecon can create press brake dies to a customer's specifications. Difficult jobs can be a reminder why it’s good to keep up with the latest cutting tool advances. For Mecon Industries of Scarborough, Ont., new tooling was the...

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Increasing Die Throughput

Published: July 1, 2009
Tech Cell: Software

Corner correction capability rounds tool paths to avoid sharp transitions in corners and other difficult-to-reach part features. Still strong despite what some are calling the worst automotive downturn in history, Exco Engineering of...

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Valley Blades

Published: July 1, 2009
Tech Cell: Chipping

In 1962 Valley Blades Ltd. began as a small manufacturing plant in Cambridge, Ont. The small 6,000-sq.-ft. facility originally was used to manufacture carbon snow blades and grader blades for the local market. Fast-forwarding to the...

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Value-added Manufacturing

Published: July 1, 2009
Tech Cell: EDM

ProTechnique EDM parts are used in the creation of devices like this COM DEV spaced-qualified output multiplexer, which is used on a communications satellite. The unit is designed to survive severe vibration during launch and operation in...

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Metal Stamping Pressure Testing

Published: July 1, 2009
Tech Cell: Stamping

Figure 1 Pressurex® is placed in the progressive die between the material strip and the lower gutting section to determine punch and stripper pressures. Measuring tactile pressure magnitude and distribution may sound...

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Product Liability Exposures

Published: July 1, 2009
Tech Cell: Management

Companies have a duty to protect consumers from potential hazards, even if the end user is negligent or deliberately misuses the product. In fact, courts hold manufacturers to a higher standard because they have a more intimate knowledge...

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Rolling on at Specialty Steel Fabricator

Published: July 1, 2009
Tech Cell: Fabricating

With its plant facility move in summer 2008 from Markham to Aurora, Ont., Modern Railings and Metalcraft Ltd. purchased a roll conveyor system for the new location. The Canadian-owned metal fabricator employs approximately 40...

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‘Buy American’ Hurts Manufacturing

Published: July 1, 2009
Tech Cell: Management

Canadian Manufacturers & Exporters (CME), Canada’s largest trade and industry association, recently applauded Canada’s premiers for the support and concerted efforts they are demonstrating in fighting protectionism in the U.S. and...

From June 2009 issue of
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Multitasking

Published: June 1, 2009
Tech Cell: Chipping

Combining processes in a single machine can lead to better-quality parts and a reduction in the cost of producing those parts from start to finish.

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Advancing Automotive Research

Published: June 1, 2009
Tech Cell: Management

These magnesium cast wheels are an example of part production from lighter-weight material in today's cars. In April the federal government announced the establishment of an automotive research fund designed to keep the Canadian auto...

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CAD/CAM Insight

Published: June 1, 2009
Tech Cell: Software

FeatureCAM 2009 will support slant turning on mill-turn machines. Delcam has been increasing its business in the aerospace industry for the last 10 years or so. The company originated from research at Cambridge University in the 1960s...

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Getting to Know the EDC

Published: June 1, 2009
Tech Cell: Management

In Canada, one in three jobs relies on exports. Due to the size of Canada's population, the domestic market remains limited for small businesses, so they have to think globally to compete. Export Development Canada (EDC) is...

From March 2009 issue of
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Automotive Metal Stamping

Published: March 1, 2009
Tech Cell: Stamping

Division of Magna Automates CAD Translations with TPM

 
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