Programming, Control, Monitoring System

Mazak has introduced Smooth Technology, a process-performance platform for the entire part-production operation, encompassing the programming stage, setup, metal removal operations, automation, machine monitoring, and data collection. Key elements of this technology are built into the company’s latest Mazatrol SmoothX CNC as well as new machine hardware and servo systems.

The CNC’s processing capability is four times faster than previous models, enabling the system’s new Seamless Corner Control and Variable Acceleration Control functions to shorten machining cycle times, especially in fine-increment programs.

The Seamless Corner Control helps reduce vibrations and shorten partmachining cycle times by adjusting the cutter path when machining into corners. Rather than moving the cutter directly into a 90-degree corner, the function inserts a preset radial tolerance. This tolerance eliminates any dwell resulting from a rapid deceleration in the axial movement often associated with conventional corner machining. Corner surfaces are smoother, the risk of cutter gouging is reduced, and cutters can feed much faster.

The Variable Acceleration Control maintains maximum acceleration/ deceleration for a set of combined axes in real time. This control may reduce machining cycle times.

Other features and functions include the Quick programming screen, intuitive human/machine interface (HMI), 5-axis virtual machining, and Intelligent Pocket Milling.

This control supports the MTConnect open-source, royalty-free manufacturing protocol.

www.mazakusa.com